When it comes to running a business, flexibility is key. Whether you’re expanding, downsizing, or simply reorganizing your operations, the physical movement of your plant or factory can be a complex and daunting task. Relocating machinery, equipment, or entire production lines is not just about moving things from one place to another; it involves intricate planning, specialized skills, and careful execution to minimize downtime and ensure that your business continues to run smoothly.
At M.J. Nester we understand the importance of completing a plant relocation in a quick and organized manner. Our crews work diligently, according to your timeline to ensure your plant is back up and running in no time. Whether you are relocating an entire facility, moving a piece of equipment from one location to another or need help moving equipment you purchased out of one plant and into another M.J. Nester is the obvious choice for all types of relocation services.
What Plant Relocation Services does M.J. Nester offer?
M.J. Nester offers a variety of Plant Relocation Service options—whether it’s machinery, equipment, or entire manufacturing lines—from one location to another. Our services cover all aspects of the move, including planning, logistics, disassembly, transport, and reassembly at the new site. Our goal is to facilitate a seamless transition with minimal disruption to operations.
Relocating a plant or manufacturing facility is not a simple move. It can involve heavy machinery, fragile equipment, and highly technical infrastructure that must be carefully handled to avoid damage. Here’s why plant relocation services are critical:
- Minimizing Downtime
Every business wants to avoid the costly consequences of prolonged downtime. M.J. Nester crews help coordinate the entire move so that the process is efficient, minimizing disruptions to production and helping your business return to full capacity as quickly as possible. - Expertise and Experience
Relocating a plant involves more than just moving machines around. The M.J. Nester team has the experience of handling the technical complexities that come with disassembling and reassembling large equipment. They also understand the unique requirements of various industries, whether it’s manufacturing, food production, or energy. - Specialized Equipment and Tools
Moving industrial equipment requires more than just trucks and forklifts. M.J. Nester has access to state-of-the art equipment including heavy-duty cranes, rigging systems, and custom-built transport options to safely and securely move large and delicate machinery. These specialized tools ensure that the move is carried out without damaging expensive assets. - Compliance and Safety
Relocating equipment involves understanding and adhering to various regulations—safety standards, environmental requirements, and sometimes even local zoning laws. M.J. Nester’s dedicated Safety Compliance Manager works closely with Project Managers and Field crews to ensure that the move complies with all applicable regulations, mitigating legal risks and ensuring the safety of your workers during the process. - End-to-End Service
M.J. Nester offers end-to-end support, from the initial planning stage through to the final set-up at the new location. This includes everything from site surveys, project management, and logistics to the physical disassembly and reinstallation of equipment. By handling all aspects of the move, our crews take a massive burden off your shoulders, allowing you to focus on running your business.
What’s Involved in Plant Relocation?
The process of relocating a plant is typically broken down into several key stages:
- Initial Consultation and Planning
The first step involves understanding your business needs and the scale of the relocation. A Project Manager will assess the current plant layout, the machinery involved, and the new facility’s requirements. A detailed plan is then developed, outlining timelines, milestones, and any challenges that may arise. - Site Survey and Risk Assessment
Before the move takes place, a thorough site survey is conducted. This helps identify potential obstacles in both the current and new locations. It also allows for a risk assessment to determine how best to handle sensitive or high-value equipment. - Disassembly and Packaging
Once the plan is in place, the next step is to carefully disassemble the equipment. This process can involve removing parts, securing machinery, and protecting them with appropriate packaging materials. - Transportation
Transportation is one of the most critical stages in the relocation process. Depending on the size and nature of the equipment, this could involve road, rail, or even air transport. M.J. Nester has the expertise to ensure that machinery is safely loaded, transported, and unloaded at the new site. - Reassembly and Installation
Once the equipment arrives at its new home, the next step is reassembly and installation. This involves putting all machinery back together, calibrating it, and ensuring it’s ready for operation. For some industries, this might also include reconnecting to power supplies, water systems, or specialized networks. M.J. Nester works diligently to provide you a turnkey solution with experts in mechanical installs, fabrication, welding, electrical installs, and PLC - Recommissioning and Optimization
After installation, a testing phase ensures that everything is functioning correctly. This includes checking for alignment, verifying electrical connections, and running simulations to confirm that the equipment is working as it should. Adjustments are made if necessary to ensure peak performance. M.J. Nester crews will not leave until they are sure the job has been completed correctly.
Benefits of Hiring M.J. Nester to assist with Plant Relocation
While it might be tempting to try and handle the move in-house, M.J. Nester offers several key advantages:
- Time Efficiency: Relocating industrial machinery can take weeks or even months if not managed properly. Our expert teams can streamline the process to ensure that everything is moved quickly and efficiently.
- Cost Savings: Although hiring professionals may seem like an upfront expense, it can ultimately save your business money by preventing delays, avoiding equipment damage, and minimizing downtime.
- Reduced Risk: The physical relocation of machinery and equipment presents various risks—both to the assets and to the workers involved. With M.J. Nester on the job, you reduce the likelihood of accidents or mistakes that could lead to costly damage or injuries.
- Peace of Mind: Relocating a plant can be stressful, but when you trust the process with our team of experts, you can focus on other aspects of your business, knowing that the move is being handled with care.
Current Projects
MJ Nester is currently in the Greater Philadelphia area working on a relocation project. Our customer purchased the entirety of equipment including ovens, conveyors and a packaging line from a
bakery facility. This equipment required disassembly, packing and trucking to their facility. The M.J. Nester crew is now working to install the bakery equipment to OEM specification onsite at its new home.