Industrial Services

Industrial Millwright

M.J. Nester’s Industrial Millwright services are constantly evolving. M.J. Nester provides full-service rigging and millwright to clients across the United States.  Our crews are prepared to tackle even the toughest of projects. We at M.J. Nester understand the importance of limiting production downtimes. We are large enough to mediate downtime losses, but small enough to give your project the personalized attention you deserve and expect. While we understand that you as Plant Management have strict budgets and parameters to follow; our Project Management and Estimator teams will work with you to ensure a timely delivery of your Project that will not only meet but exceed your expectations.

Services we provide:

• Routine and Preventative Maintenance
• Equipment Modifications and Rebuilding
• Bearings, Seals, Shafts and Couplings
• Conveyors and Conveyor Belts
• Gearboxes and Drives
• Sheaves and Pulleys
• Diagnostic Services
• Labor Staff Support
• Pumps
• Catwalks, Stairs, Handrails and Mezzanines
• Fabricate and Install Conveying Equipment
• Auger Repair, Retrofitting and Installation
• Baghouse and Dust Collector Repairs
• Silos, Bins and Hoppers
• Equipment Guarding
• Liner Replacement
• Material Piping
• Preparing machinery for overseas shipping

Electrical

The newest service offered by M.J. Nester is electrical contracting. We have earned a Master  Electrical License in the state of Pennsylvania. We provide high-quality installation and  troubleshooting for all your electrical needs. Our experienced electricians will be an asset  to your next electrical project. Please contact us for a competitive quote.

Our Electrical Services include:

• Building Control Panels
• Installation of High Volt (120-480V)
• Installation of Low Volt (Data Lines, 24VDC, 24VAC, Signal Wires)
• Troubleshooting Panels and Electrical Equipment
• Installation of Conduit and Raceway (EMT, FMC, Trough, Cable Tray, PVC, Rigid Pipe)
• Installation of electrical needs for conveyors, ovens, panels, transformers, and much more!

 

 

Programmable Logic Controllers (PLC)

M.J. Nester offers expert knowledge needed to install, build and troubleshoot PLC systems. M.J. Nester’s PLC Project Manager has built a robust training plan to ensure all of our technicians are trained and held to the highest expectation. Customer satisfaction is our number one priority. We have the expertise needed to deliver new systems as well as successfully integrate or upgrade existing legacy PLC, HMI, and SCADA systems from any vendor. We also help customers develop intuitive HMIs that incorporate new concepts such as situational awareness, making it easier for operators to quickly see key information to ensure smooth operations. With every designed system, we provide a complete set of documentation customized to meet your needs.

Along with building and installing the panels we offer various Engineering Services:

• New System Design- whether your project is an addition to an existing system, or a completely new system design, we have experienced Engineers to help you meet your needs and goals.
• Reverse Engineering- Our Engineers can upgrade or provide Schematics for systems when schematics are not available or non-existent.
• On-Site Engineering Support- With Engineers all over the USA we can come to you and help with any emergency that may arise.
• FAT Testing Support– Start-up is the most crucial aspect of a project. Our Engineers can customize the necessary paperwork for acceptance testing an
  d will be on-site during this process to ensure that all parts are working properly.
• System Upgrades- With Technology forever changing we can upgrade your system no matter how old it may be to the latest and greatest edition.
• Schematics and Layout Design- We can provide layout and Schematics for any project big or small.

All panels are UL508A Certified

• All NEMA ratings (Indoor/Outdoor, High/Low Ambient, Corrosive and Explosion Proof)
• Custom or Standard Enclosures, Painted, Powder Coated or Stainless Steel
• Machine Printed Wire Markers, Terminal Block Markers & Device Tags
• Engraved Operator Legends and Nameplates (custom dimensions & fonts)
• Custom or Standard Enclosures, Painted, Powder Coated or Stainless Steel
• PLC & Remote IO Panels and VFD Panels
• MCC Modification, Rack Assemblies and Pneumatic Instrument Panels
• Junction Boxes and Terminal Boxes
• Pedestal HMI Stations, Operator Stations, Consoles and E-Stop Stations

Welding

M.J. Nester Specialty Contractors provide seasoned veteran welders for all your welding  needs. We are professional welders willing and able to tackle any job. We guarantee the  best and stand by our work. Our welders utilize many methods of welding such as: Gas Metal Arc Welding (GMAW), Flux Corded Arc Welding (FCAW), Gas Tungsten Arc Welding  (GTAW), and metal fabrication.

Contact us if you are interested in working with our expert welders.

Our welders work in accordance with the specifications of:

• American Society of Testing and Materials (ASTM)
• American Society of Mechanical Engineers (ASME)
• Society of Automotive Engineers (SAE)
• American Iron and Steel Institute (AISI)
• American Petroleum Institute (API)

Fabrication

M.J. Nester has a complete fabrication shop with major fabrication equipment. From  prototype modeling, low and mid-volume production, to high volume runs, our newly  completed 10,500 sq. ft. shop is designed to handle all your project’s requests. Stocked with a full line of aluminum, stainless steel, mild steel, and sheet metal; we carry pipe, angle,  channel, box tube, ASME certified metals, catwalk, and diamond plate. We hold ASME Accredited “U” stamp and NBIC-Accredited “R” stamp to do pressure vessel rated work. We  are also a full-service liquid and dry bulk tanker repair facility. The fabrication shop together with our skilled employees’ capabilities will meet the range of your production needs. Contact us now for your next fabrication project!

Areas of Concentration:

• Guards, Guard Rails, Stairs, Ramps, Handrails
• Platforms, Mezzanines, Catwalks, Ladders
• Racking, Monorails, Conveyors
• Stainless and Carbon Steel
• Aluminum & Alloys
• General Fabrication
• Machine Building
• Structural Steel

Tools of the trade we take pride in:

• Bend and shear capabilities (up to 3/8’’ mild steel)
• Standard Rolling & Buffalo Roll Capabilities
• Roundo Plate Bending (up to 1/4’’)
• Press brake (bends 3/8’’ mild steel)
• CNC Plasma Cutter (1/2’’)
• Plate Shears (1/4’’ to 10’)
• CAD/CAM Capabilities
• Punching

Piping

M.J. Nester will provide all stages of process piping development. From planning and  fabrication to distribution and installation, we supply all your industrial process piping  needs. Our team is trained to design and engineer quality systems that fit your project’s  demand. Contact us to discuss your piping needs!

Services we provide:

• Welded, Threaded, Brazed, Soldered or Solvent Joints
• Pneumatic, Hydraulic, Liquids, Solids & Gases
• Carbon & Stainless-Steel Pipe–All Schedules
• PVC, CPVS, ABS & Polypro Piping
• Installation, Service & Repair
• Steam and Heating Systems
• Underground and Ductile
• Tubing (Including Plastic)
• Copper & Alloy Pipe
• Valving and Control
• Plastic Welding
• Process Piping
• Sanitary Pipe
• Natural Gas
• And More!

 

Plant Relocation

M.J. Nester’s plant relocation services provide detailed planning and shutdown schedules for plant relocation. We will be there for you every step of the way during the relocation  process! We offer the use of equipment, special tools, and skilled labor along with progress  monitoring, reporting, quality control, specific documentation, observation, supervisory  support, and special recommendations to our clients. Contact us today to start developing your plant’s relocation plan.

Services we provide:

• Packing, Shipping, Trucking
• Dismantle & Assembly
• Match Marking
• Labeling
• Rigging
• Layout
• And More!

 

Rigging

M.J. Nester’s rigging services safely lift and move machinery. If you’re in need of having machinery moved, M.J. Nester is here to help! Contact us today to discuss your rigging plans!